Web60" PLOW, AUTOMATIC, 4X4, 2-STROKE, REALLY CLEAN ATV! Put a thin layer of oil around the gasket of the new oil filter. The Sportsman 500 line was such a ground-breaking feat, successfully stopping the Japanese firms from monopolizing the market with their inexpensive, bulletproof dirt vehicles. WebCar Reviews, Ratings & Awards | J.D. 1999 Polaris When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Hydraulic Struts Shocks for Polaris Trail Boss 250 300 Front X2 1988-1999 OEM: 7041451. 1999 Polaris Sportsman 500 Specs and Review 2013 Polaris Sportsman 500 H.O. Generally, the Sportsman 500 is bulletproof with no major problems. Fits most Polaris ATV, except 600 & 700cc models. It will also include the Alamo Cycle Plex Service plan which is unlimited free oil changes , fluid changes and scheduled maintenance. Consumers enjoy tons of benefits plus an affordable price point with the Sportsman, setting it apart from the competition. POLARIS SPORTSMAN Integrated front storage box has 6.5 gal. 1996 Polaris Strut Shock Pivot Ball Spacer Washer Kit for Polaris Sportsman Ranger Magnum Scrambler Trail Blazer Trail Boss Xplorer Xpedition Xpress Big Boss ATP ACE. Idle speed slightly changed too from 1,100-1,300 RPM to 1,000-1,400 RPM. 2013 Polaris SPORTSMAN 500, Used 2013 POLARIS SPORTSMAN 500 ATV owned by our Bloomington store and located in . Polaris 1999 Sportsman 400 Service Manual (505 pages), Recommended Lubricants, Fluids and Capacities, Maintenance and Tune-Up Torque Specifications, Vernier Caliper, Dial Caliper and Digital Electronic Caliper, Electronic Throttle Control Switch Testing, Engine Speed Erratic During Speed or Load Changes, Drive Belt Not Operating Smoothly in Primary Sheave, Throttle Cable/Electronic Throttle Control Adjustment, Steering System and Front Suspension Inspection, Wire Harness, Control Cables and Hose Lines, Automatic Compression Release Mechanism Testing, Camshaft Chain and Sprockets Installation, Engine Top End Tightening Torque Specifications, Recoil Starter Disassembly and Starter Rope Removal, Water Pump Mechanical Seal and Bearing Replacement, Shaft End Float Measurement and Shim Selection, Oil System One-Way Check Valve Break-In Procedure, Starting Enrichment (Choke) Cable Removal/Installation, Polaris Variable Transmission (PVT) Air Cooling System, Shift Weights and Driven Pulley Specifications, Shift Shafts Removal/Inspection/Installation, Output Shaft End Play Inspection and Adjustment, Output Shaft Gear Backlash Inspection and Adjustment, Transmission Gearcase Oil Seal Inspection and Replacement, Transmission and Shift Linkage Torque Specifications, Front Drive Axle, Boots and CV (Constant Velocity) Joints, High-Beam Headlight Case Removal/Installation, Grille-Mounted Low-Beam Headlight Bulb Replacement, Taillight/Brake Light Bulb and Lens Replacement, Right Handlebar Switch Housing Replacement, Left Handlebar Switch Housing Replacement, Key Switch or Ignition Switch Replacement, Rear Axle Bearing Carrier Bearing Replacement, Front Master Cylinder Removal/Installation. 1996 Polaris 400 Sportsman 4X4 2 stroke torque specs Step 2 - Then torque nut to 89 ft/lbs +/- 6 ft/lbs OR 90 degrees whichever comes first. Unscrew the oil sump and oil filter completely and completely drain any remaining oil. The Cyclepedia Polaris Sportsman 400 and 500 Online Service Manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran ATV technician. It managed to best many Japanese name-brands known for their sturdy vehicles with manual transmission. Initially, you would want to check on the cams. Everything runs great and the ATV was taken to the Polaris dealer in Louisville for it's initial service. A forum community dedicated to custom off-road vehicle owners and enthusiasts. Polaris atv and light utility vehicle service manual, Offroad Vehicle Polaris Magnum 2x4 Service Manual, Offroad Vehicle Polaris SPORTSMAN 400 2003 Service Manual, Offroad Vehicle Polaris Magnum 330 Owner's Manual, Offroad Vehicle Polaris 1999 SCRAMBLER 500 Owner's Manual Supplement, Offroad Vehicle Polaris 1968 Standart Colt Parts And Service Manual. Utility Vehicles, 2013 Polaris SPORTSMAN 500 H.O., Engine:Engine Type Single-CylinderCylinders 1Engine Stroke 4-StrokeValve Configuration OHVDisplacement (cc/ci) 498 / 30.4Carburetion Type CarburetorTransmission:Transmission Type Continuously Variable (CVT)Primary Drive (Front Wheel) ShaftReverse YesWheels & Tires:Front Tire (Full Spec) 25 X 8-12; 489Rear Tire (Full Spec) 25 X 11-12; 489Brakes:Front Brake Type Hydraulic DiscRear Brake Type Hydraulic DiscTechnical Specifications:Wheelbase (in/mm) 50.5 / 1283Dry Weight (lbs/kg) 696 / 316Fuel Capacity (gal/l) 4.1 / 15.5Seats:Seat Height (in/mm) 33.8 / 857Number Of Seats 1Drive Line:Driveline Type Selectable 4X2 / 4X4Number Of Driveline Modes 2Limited Slip Differential StandardDifferential Lock StandardStorage:Rear Rack StandardFront Rack StandardLights:Halogen Headlight (s) Standard, 2013 POLARIS Sportsman 500 H.O., Legendary smooth ride and handling. However, some 1999 Polaris Sportsman 500 parts are prone to faster wear and tear and may require close inspection. EPI also offers high quality replacement driveline parts such as Axles, U-Joints, CV Joints, Front End and Suspension parts, Brakes and more. Engine. I just purchased the ATV last year and have all the paperwork still with it. SPECIFICATIONS TORQUE SPECIFICATIONS Fastener Size EC38PLE Ft. Lbs. Repeat this final step and only stop when you hear air rushing out of the vent line as you release it. This problem usually results from a piston seizure, which is caused by the following: Tell-tale signs include black or grayish spots on electrodes with a bluish-burnt appearance, a warped or discolored battery case, or uneven brake pad wear (pointing to a potential brake system problem). J.D. Stop and turn off the ignition switch when the oil is warmed (and fluid) enough. Engine Lower End. (Nm) Crankcase 8 mm 17-18 (23-24 Nm) Crankcase 6 mm 6-8 (8-11 Nm) Crankshaft Slotted Nut 16 mm 29-44 (40-60 Nm) Cylinder Base Bolts 10 mm 25-29 (34-40 Nm) Cylinder Head Bolts 8 mm 18-20 (24-27 Nm) Drive Clutch 7/16-20 40 (55 Nm) Bolt Flywheel 16 EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. 4X4 Automatic. $4,800.00, 2013 POLARIS SPORTSMAN 500, LIKE NEW WITH SUPER LOW HOURS FOR AN AMAZING LOW PRICE, 2013 POLARIS SPORTSMAN 500, POLARIS SPORTSMAN 500. Kenda K590 tires and Limited Edition decal package Polaris Pursuit Camo paint with 25 in. I rode it a few times and it has since sat in my garage. The four-wheelers cam and exhaust rocker being made of soft metal results in cam wear and manifests as bogging or throttle restrictiveness. Want to have your manuals available on hand: always and everywhere? Reposition the oil pan directly below the drain plug bolt. J.D. Domestic shipments are moved via enclosed trailer and fully insured - normally a 2 week window. Maximum power with the top end pipe is 52.5 HP at 6500 RPM. And why not? Changing oil is one of the most frequently asked questions about the Sportsman 500. DECATUR STORE- AUTOMATIC 4X4 ON DEMAND. WebThese changes not only enhanced the four-wheelers already superb handling but also lent to the Polaris Scrambler 400 top speed of 70 mph. volume On-demand true AWD maximizes traction A full 11.25 in. Step 3 - Apply blue Loctite to the set screw and torque to 48 ft/lbs. Web2013 POLARIS Sportsman 500 H.O., Legendary smooth ride and handling. 1999 Polaris 2012 FLHX Street Glide 2006 TRX350FM6 FourTrax Rancher (4X4) 2005 Sportsman 500 High Output 2007 Everything is brand new! 1996 polaris sportsman 400 I will mess around with fire, explosives, guns, poisonous creatures, large mammals, pmsing women and Thai food, but I never fuck with electricity. Since the 1997 model, the quad was fitted with slightly narrower and smaller 22-inch rear wheels. Do a compression test to confirm any speculation the results should point you to the right troubleshooting steps. It has an 83-millimeter bore and a 70-millimeter stroke. The wheeler was especially favored by hunters and off-roaders for its hauling capabilities and hardiness. Power Navigation. 141. The 1999 Polaris Sportsman 500 maker began in the industry as a snowmobile manufacturer put on the map by the 1956 Polaris Sno Traveler. 2. Get the latest Specifications for Polaris Sportsman 500 H.O 1996 Motorcycle from mbike.com! So, make sure to adjust the valve clearance to 0.15mm/0.006 inches for both intake and exhaust. Part #: He also told me to use Mobil 1 in my 4 stroke instead of the Polaris brand. Polaris SPORTSMAN 400 $94.95 $ 94. Three years after its inception, some 1999 Polaris 500 Sportsman specs were altered, while most were upgraded. 2013 Polaris Polaris , 2013 Polaris XP 900 EPS Walker Evans 841miles/75.8hrs. Power. I believe the chassis were the same, with liquid cooled two-stroke engines and chain drive to both axles. Websport 400 sportsman 335 4x4 sportsman 500 4x4 sptsmn remington se trail blazer trail boss 250 xplorer 300 4x4 The Sportsman 500 is a testament to the durability of Polaris product line. Polaris 1999 Sportsman 400 Manuals Thanks for any inquiries and hope I can find it a good home. Enter your VIN number to find important information about your vehicle. International shipments are crated and insured for your safety and run 4-6 weeks from port to port. Polaris Scrambler 400 Next, reconnect the oil line to the fitting. volume On-demand true AWD maximizes traction A full 11.25 in. The engine displacement is 378.7 cubic centimeters delivered by a 34-mm VM34SS Mikuni carburetor, and its compression ratio is 6:9:1. FINANCING AVAILABLE WITH PAYMENTS AS LOW AS $70-$75 PER MONTH (W.A.C. Can anyone tell me the head bolt torque and cylinder jug bolt torque values for a 1996 Polaris 400 Sportsman 4X4 2 stroke engine? Please click above to apply for financing. The Fora platform includes forum software by XenForo. Engine Top End Specifications. Andy. The Clutch Guys A part of the riding community recognizes Arctic Cat to have introduced the first ATV line with a fully independent suspension (sans a sway bar) in 2002. ON DEMAND ALL WHEEL DRIVE, INDEPENDENT FRONT AND REAR SUSPENSION, DRY STORAGE UNDER SEAT AND UNDER FRONT RACK. Model Year, Model Number, Engine Serial Number, Factory Warranty, Extended Service Contract (ESC), Guides and Manuals, Product Recalls and Safety Bulletins. View online or download Polaris 1999 Sportsman 400 Service Manual Engine Top End Tightening Torque Specifications. WebHome ATV Polaris 1996 1996 Polaris Sportsman 400 4x4 ATV Parts 1996 Polaris Sportsman 400 4x4 ATV Parts Drive Belt: Polaris Dayco ATV Max Belt. WebCan-Ams torque procedure. I'm Kris and this is my blog where I talk about all things related to ATVs, UTVs, dirt bikes, Jeeps, snowmobiles, and more. torque specs Combining a powerful engine with a robust frame, the 1999 Polaris 500 Sportsman is an ideal workhorse for yard duty. You'll love our quality products, great value and outstanding customer service. Go J.D. WebSportsman (4X4) Sportsman 500 Trail Blazer ES Trail Boss 250 Xplorer 300 Xplorer 400L Xpress 300 Xpress 400L Enjoy banner ad-free browsing with Pirate 4x4 Plus. These MSRPs are exclusive of any add-on accessories outside of package inclusions. It has a dry-sump lubrication system. Power and Associates Aug 11, 2022 helpful Leading up to our test of the 2019 Polaris Sportsman XP 1000, The past two seasons have brought about a number of small, but significant, changes, along with a rival that has been dramatically improved. This system enabled the four-wheeler to go through wooded trails and uneven surfaces unscathed, giving riders a feeling of safety while riding outdoors. Minnesota (2) of boulder-avoiding ground clearance Bright White automotive style paint with 25 in. Please call or text me with any questions. I run 40:1 in my dirtbike don't know if that helps?. As an Amazon Associate, I earn from qualifying purchases. The 1999 Polaris Sportsman 500 lineage continues to be part of the top ATVs of all time for many enthusiasts and riders even after a score from when it first launched. Its compression ratio is 10.0:1. Gas Front Struts - Fit Polaris 400 Sportsman, The revolutionary independent rear suspension, paired with EBS and the PVT system, invited more nouveau riders drawn to the vehicles ease of operation and its ability to boost confidence. Sep 12, 2007. 1996 Polaris Sportsman 400 4x4 ATV It was the worlds first off-road 44 to sport independent rear suspension, greatly influencing the mechanical design of all-terrain vehicles that followed after. 1996; 1995; 1994; 1993 $16.64. I bought the ATV for over $6000 just a year ago and have not put any hours on it, just in a spot where I need to let it go. Sportsman 400 4x4. 1999 Polaris Scrambler 400 Specs & Features Engine. Following closely behind the Raptor, this almost-big-bore machine, Read More Yamaha Grizzly 660 Specs and ReviewContinue, Theres no better way to enjoy the great outdoors than riding your ATV in The Pine Tree State. This manual is also suitable for: 2000 sportsman 400, 2001 sportsman 400, 1997 sportsman 400, 1998 sportsman 400, 2002 sportsman 400, 2003 sportsman 400, 1996 sportsman 400, 1996 sportsman 500, 1997 sportsman 500, (810) 853-7222 Power Sports International 3201 W. Thompson Rd Fenton, MI 48430, 2013 POLARIS SPORTSMAN 500 HO, Like New only 215 actual miles. ", I always ran 40:1 castor 927.I miss that smell. Cars for Sale Insure your 1999 Polaris for just $75/year* #1 insurer: 1 out of 3 insured riders choose Progressive. 1999 Polaris AtvTrader.com always has the largest selection of New Or Used Four Wheelers for sale anywhere. Do this by locating the oil tanks vent line at the front and squeezing it shut with your fingers. Here are a few of those changes: The standard 44 base model cost $6,749, while the Remington Special Edition trim was $750 more at $7,499. 143. Unplug the drain, and allow the oil to drain completely. Let's ride! of boulder-avoiding ground clearance Bright White automotive style paint with 25 in. WebWhether youre shopping for an ATV or side-by-side, new or pre-owned, your nearest Polaris Dealer is right around the corner. Replace the washer from the drain plug bolt with a new one. Web1999 Polaris SCRAMBLER 400 4X4 Standard Equipment, Prices & Specs - J.D. Powersports lending rates as low as 1.99% ARP and monthly payments as low as $99 per month. Power comes from a 2-stroke, single It is excellent in areas otherwise inaccessible by a full-sized vehicle. Then screw it into place by hand until it is against the motor, tightening the oil filter by an additional 1/4 turn. Youd just have to switch to a single throttle cable. Insure your Motorcycle for as low as just $75/year. The 400L models had the older Trail Boss/Magnum style body and the Sportsman was a new body that evolved over the next few years and was characterized by the unique headlight/instrument pod. The Belt Guys WebVEHICLES VIN SEARCH. Polaris 1999 Sportsman 400: Service Manual| Brand: right click on the link and choose "save target as" to download this manual. I know my boss has a Polaris 250 and he did the same thing your doing, however I dont know what he ran for a fuel/oil mixture. Engine Removal. They are valued between $2,000 and $2,800. Search Tips. Download Polaris 1999 Sportsman 400 This machine meant good news for the farmer but not so much for the, Read More Arctic Cat 500 44 Specs and ReviewContinue, 2003 was a critical year for the Polaris Sportsman 500 lineup, just having had its breakthrough the year before. Most pre-loved 99 Sportsman 500s in auction listings is from the midsouth and southeast US regions. Reinstall the drain plug bolt of the oil tank by tightening it with a socket wrench. 2012 FLHX Street Glide 2006 TRX350FM6 FourTrax Rancher (4X4) 2005 Sportsman 500 High Output 2007 Grippy stock tires, center-mounted digital instrument pod, under-seat air box, cleverly-designed composite racks, and built-in storage are some of the vehicles usual features. What level of mix should I use? The oil injector is messed up on a Polaris Sportsman 400 we have. Rear-wheel travel remained unchanged. Hello. includes Polaris 4500# winch, Ranger RZR roll cage ext with matching wheel/tire, Dragon Fire HI Boy Doors, Pro Armor 4 Point harness, Aluminum front brush guard, Polaris lock & ride cargo box, AXIA quick release fire ext, Polaris half windshield, Tusk sun Visor, RZR sport roof panel, RZR overhead map bag, RZR under dash bag & optional Bling Star Aluminum roof rack ($400) $15,500.00, Model WebTRAIL BOSS 250 XPLORER 300 4X4 XPLORER 400 4X4 XPRESS 300 Pull the oil line off the fitting on the bottom of the oil tank by unscrewing the fitting. Polaris Place an oil pan directly beneath the oil tanks drain plug bolt. Give our sales team a call today - or fill out the contact form below. Carburetor size was increased for the Remington Special Edition (RSE) trim and more recent Sportsman 500 versions from 34 mm to 40 mm. Despite its weight, the 1999 Polaris Sportsman was a fantastic machine. The composition of cam lobes changed from soft metal to a sturdier material. Year: 2005 Polaris Predator 500 Troy Lee Edition $1,999. Valve Clearance Polaris Sportsman 400 4x4 Repair Manuals - Powersports ID https://www.powersportsid.com > > Polaris Results 1 - 11 of 11 - Polaris. WebIt has a bore-stroke ratio of 92 x 75 mm (3.622 x 2.953 inches). Polaris dealers carry all our brands from RANGER, RZR, Sportsman, GENERAL and Polaris XPEDITION. The oil injector is messed up on a Polaris Sportsman 400 we have. Should you encounter this dilemma and the above causes check out, then consider ruling out the following: Your 1999 Polaris Sportsman 500 owners manual would be your best friend in resolving any of these scenarios. 1. Read on and learn more about this class-leading vehicle specs, issues, and how to change the oil. Erlandson Performance You can also get a OIP block off plate and completely remove the oil pump. Call or text us today! The rear output shaft brake caliper changed from being controlled separately to either front or rear master cylinders. Even beyond its 15-year production run, the 1999 Polaris Sportsman 500 continues to be a testament to Polaris highly-esteemed product line. Remove the dipstick, fill up the tank with 2 quarts of new engine oil, then reinsert the dipstick. Among these parts are as follows: Other reported problems dealing with electrical, EBS, or clutch slippage were either driver-inflicted, caused by a lack of knowledge, or have occurred in later-year 1999 Polaris Sportsman 500 models. Inquire about brake or clutch problems when canvasing anything below $1,000. Check out hot seat performance, ritter cycle or stazwerx for that item and other hop up stuff. Cooling fan settings temporarily differed for 1997 models but went back to original on/off-limits for 1998 and later-year models. Advanced Search | compression release for polaris sportsman Disclosure: We may get commissions for purchases made through links in this post. Whether the company gets credit or not for being first, what is ultimately more important is that this ingenious feature has translated into the highly-engineered off-road behemoths of today. And because the 1999 Polaris Sportsman 500 owners manual is scarce, here are steps below: After completing the oil change, determine that the oil pump is primed and ready. Come join the discussion about trail reports, builds, performance, modifications, classifieds, troubleshooting, fabrication, drivetrain, and more! 1996 Sportsman 400: 83 x 48 x 48 in (210.8 x 121.9 x 121.9 cm) 688 lb (312 kg) Sportsman 450 (2014-2020) 83 x 48 x 47 in (210.8 x 121.9 x 119.4 cm) 701 lb (318 kg) Sportsman 450 (2021-present) 83 x 48 x 47 in (210.8 x 121.9 x 119.4 cm) 700 lb (317.5 kg) Sportsman 550: 83.25 x 47.6 x 50.75 in (211.4 x 120.9 x 128.9 cm) 575 lb (261 kg) The oil injection was shot in mine when I got it and It was already running premix. 93 Dodge W250 Clubcab LE, Cummins, getrag 5spd, 3.54s, straightpipe. Sport Motorcycles, 2013 POLARIS sportsman 500, Call the Rte 3A Sales Team 978-251-4440WHITEPLOW and WINCHEXCELLENT CONDITION, 2013 POLARIS SPORTSMAN 500, 26 IN TIRES, WINCH, AND 32 MONTHS OF WARRANTY. Kenda K590 tires and Limited Edition decal package, 2013 Polaris Sportsman 500 H.O., 2013 Polaris Sportsman 500/HO FOR SALE **PRICE REDUCED** -Only 37.6 hours -Just like new with no dents or scratches -2500lb Winch on front -Handlebar Guards I am selling my Sportsman and need to get rid of it pretty quickly.